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Ozone Generation System

Category:

Water plant supporting equipment


INQUIRY

Description

 

Introduction and Application Scope of Ozone Generation System:

Anozone generatoris a device used to produce ozone gas (O₃). Ozone (O₃) is a gas with strong oxidizing properties, more chemically active than oxygen. Ozone generators use air or oxygen as raw materials to produce ozone through high-frequency high-voltage discharge. This chemical reaction can be expressed as 3O₂→2O₃. The ozone molecule has one more oxygen atom than the ordinary oxygen molecule, making ozone a strong oxidant capable of rapidly killing bacteria in the air at a certain concentration. This strong oxidizing property makes ozone an efficient disinfectant.

 

Main Application Scope of Ozone Generators:

● Municipal sewage disinfection
● Municipal water supply
● Decolorization and COD degradation of industrial chemical wastewater
● Swimming pool disinfection
● Aquaculture wastewater treatment
● Space disinfection

 

Classification and Main Equipment Introduction of Ozone Generation System:

By hourly ozone output: Divided into small ozone generators (10g/h–800g/h) and large ozone generators (1kg/h–100kg/h).
By gas source: Air-source type (uses dry, clean compressed air as raw material) and oxygen-source type (uses industrial oxygen or on-site oxygen generation as raw material).
By installation method of ozone generation units: Vertical (ozone generation units installed vertically) and horizontal (ozone generation units installed horizontally).
The entire ozone generator consists of 1 ozone generation chamber, 1 set of dedicated power supply system, 1 set of operation control system, 1 set of cooling device, and 1 set of instrumentation pipeline valves.

 

Process Flow of Ozone Generation System:

 

 

Main Equipment Features of Ozone Generation System:

Ozone Generation Chamber: Composed of single or multiple ozone generation units. Each unit is the basic component for ozone production, consisting of a dielectric, electrodes separated by the dielectric, and a discharge space. Under high-frequency electric fields, electrodes generate discharges, ionizing oxygen molecules in the air on the ozone tube electrodes into ozone molecules. The ozone molecules are collected after treatment to form the final product.
Power Supply System: Converts input power-frequency AC power into medium-frequency high-voltage AC power, including rectifier circuits, inverter circuits, reactors, high-voltage transformers, and control devices. The rectifier-inverter circuit converts power-frequency AC to medium-frequency AC required for discharge, which is then stepped up by the high-voltage transformer and delivered to the ozone generation chamber to form a high-voltage electric field.
Cooling System: Uses water cooling to effectively dissipate heat generated during discharge through sufficient cooling water of qualified quality. The cooling water system can be configured based on the customer’s on-site water source: self-provided qualified cooling water, closed-circuit circulating cooling water using a plate heat exchanger, or a chiller system.
Instrumentation Pipeline System: Equipped with instruments and valves for detecting and adjusting flow, pressure, temperature, etc., to regulate ozone gas flow. The types of instruments and valves (on-site or online) can be selected to meet user requirements, enabling manual or fully automatic control for convenient monitoring.

 

SCITEC Standardized Series Products of Ozone Dosing Systems:

● Air-Source Small Ozone Dosing System

 

Product Model

Ozone Output

Gas Flow

Ozone Concentration

Cooling Water Flow

Rated Power

Volume

(g.O3/h)

m3/h

m3/h

m3/h

kw

kw

SY-K-10g

10

0.35-0.45

22-30

0.03-0.04

0.16-0.18

600*630*1300

SY-K-20g

20

0.70-0.90

22-30

0.06-0.08

0.32-0.36

600*630*1300

SY-K-30g

30

1.05-1.5

22-30

0.09-0.12

0.48-0.54

600*800*1600

SY-K-50g

50

1.75-2.25

22-30

0.15-0.20

0.80-0.90

600*800*1600

SY-K-80g

80

2.80-3.60

22-30

0.24-0.32

1.28-1.44

1000*800*1600

SY-K-100g

100

3.50-4.50

22-30

0.3-0.4

1.6-1.8

1100*800*1700

SY-K-200g

200

7.0-9.0

22-30

0.6-0.8

3.2-3.6

1200*800*1700

SY-K-300g

300

10.5-13.5

22-30

0.9-1.2

4.8-5.4

1200*800*1700

SY-K-500g

500

17.5-22.5

22-30

1.5-2.0

8.0-9.0

1400*800*1700

SY-K-600g

600

21-27

22-30

1.8-2.4

9.6-10.8

1400*800*1700

SY-K-800g

800

28-36

22-30

2.4-3.2

12.8-14.4

1900*800*1700

 

● Oxygen-Source Small Ozone Dosing System

 

Product Model

Ozone Output

Gas Flow

Ozone Concentration

Cooling Water Flow

Rated Power

Volume

(g.O3/h)

m3/h

m3/h

m3/h

kw

mm

SY-Y-10g

10

0.09-0.13

80-120

0.02-0.03

0.08-0.10

300*210*400

SY-Y-20g

20

0.18-0.26

80-120

0.04-0.06

0.16-0.20

550*310*750

SY-Y-30g

30

0.27-0.33

80-120

0.06-0.09

0.24-0.30

380*840*460

SY-Y-50g

50

0.45-0.65

80-120

0.10-0.15

0.40-0.50

380*840*460

SY-Y-80g

80

0.72-1.04

80-120

0.16-0.24

0.64-0.80

800*600*1600

SY-Y-100g

100

0.90-1.30

80-120

0.2-0.3

0.80-1.0

800*600*1600

SY-Y-200g

200

1.80-2.60

80-120

0.4-0.6

1.6-2.0

1100*800*1700

SY-Y-300g

300

2.70-3.90

80-120

0.6-0.9

2.4-3.0

1100*800*1700

SY-Y-500g

500

4.50-6.50

80-120

0.6-0.9

2.4-3.0

1300*800*1700

SY-Y-600g

600

5.40-7.80

80-120

1.2-1.8

4.8-6.0

1300*800*1700

SY-Y-800g

800

7.20-10.4

80-120

1.6-2.4

6.4-8.0

1400*800*1700

 

● Air-Source Large Ozone Dosing System

 

Product Model

Ozone Output

Gas Flow

Ozone Concentration

Cooling Water Flow

Rated Power

Volume

Weight

(Kg.O3/h)

Nm3/h

wt%

m3/h

kwh/kgO3

mm

kg

SY-K-1kg

1

29-39

2-3

3-4

14-17

2100*900*1800

1400

SY-K-2kg

2

52-77

2-3

6-8

14-17

2000*1800*1800

2100

SY-K-3kg

3

77-115

2-3

9-12

14-17

2400*2100*1900

2700

SY-K-4kg

4

105-155

2-3

12-16

14-17

3000*2100*1900

3500

SY-K-5kg

5

130-195

2-3

15-20

14-17

3000*2400*2120

4600

SY-K-6kg

6

155-230

2-3

18-24

14-17

3000*2600*2120

5400

SY-K-8kg

8

205-310

2-3

24-32

14-17

3600*2700*2120

7800

SY-K-10kg

10

260-390

2-3

30-40

14-17

3600*2800*2120

9100

SY-K-15kg

15

390-580

2-3

45-60

14-17

4800*3200*2500

11800

SY-K-20kg

20

515-775

2-3

60-80

14-17

4800*3600*2600

14500

SY-K-25kg

25

645-970

2-3

80-100

14-17

4800*4000*2700

18000

SY-K-30kg

30

775-1160

2-3

100-120

14-17

6000*4000*2700

21000

SY-K-40kg

40

1030-1550

2-3

120-160

14-17

6000*4400*2800

24000

SY-K-50kg

50

1290-1935

2-3

150-200

14-17

7200*4800*2900

28000

 

● Oxygen-Source Large Ozone Dosing System

 

Product Model

Ozone Output

Gas Flow

Ozone Concentration

Cooling Water Flow

Rated Power

Volume

Weight

(Kg.O3/h)

Nm3/h

wt%

m3/h

kwh/kgO3

mm

kg

SY-Y-1kg

1

7-10

7-10

1.5-2

7-10

1400*800*1700

900

SY-Y-2kg

2

14-20

7-10

3-4

7-10

2100*900*1800

1500

SY-Y-3kg

3

20-29

7-10

5-6

7-10

2400*1600*1900

2000

SY-Y-4kg

4

27-39

7-10

6-8

7-10

2400*2100*1900

2500

SY-Y-5kg

5

34-49

7-10

8-10

7-10

3000*2000*1900

2700

SY-Y-6kg

6

41-59

7-10

10-12

7-10

2400*2400*1900

3100

SY-Y-8kg

8

54-78

7-10

13-16

7-10

3600*2300*2120

4200

SY-Y-10kg

10

68-98

7-10

17-20

7-10

3600*2500*2120

4900

SY-Y-15kg

15

100-145

7-10

25-30

7-10

4200*2700*2120

7800

SY-Y-20kg

20

135-195

7-10

30-40

7-10

4800*2800*2120

9400

SY-Y-30kg

30

205-295

7-10

50-60

7-10

4800*3300*2500

12500

SY-Y-40kg

40

270-390

7-10

60-80

7-10

4800*3600*2600

16000

SY-Y-50kg

50

340-490

7-10

80-100

7-10

6000*3800*2700

20000

SY-Y-60kg

60

405-585

7-10

100-120

7-10

6000*4200*2800

23000

SY-Y-80kg

80

540-78

7-10

130-160

7-10

7200*4500*2800

27000

SY-Y-100kg

100

675-975

7-10

150-200

7-10

7200*4800*3000

31000

 

Performance of Some Projects:

 

● 2×10kg/h Ozone Dosing Project for the Water Purification Plant of the Water Supply Project in Xiaohe Industrial Park, Shanxi Transformation and Comprehensive Reform Demonstration Zone

 

● 1×3kg/h Ozone Dosing Project for the New Material Oxidation Project in Zouping Industrial Park, Binzhou City, Shandong Province

 

● 1×5kg/h Ozone Dosing Project for the Water Plant in Jianhu County, Yancheng City, Jiangsu Province